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Plant Optimization & Consulting Services

Our Consulting Services for Process Analysis Optimization

Our process analysis procedure
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Our process analysis procedure

Call on our expert consulting services in the process analysis optimization to boost your system potential. Nowadays, process analysis is getting more and more important. By constantly analyzing and optimizing your processes, you can increase the efficiency of your plant and cut your operating costs in the long term.

Analyzing the processes of your painting plants and/or your material flow will yield saving potentials in energy and material consumption. In addition, this ensures long-term plant availability.

In close dialog with your employees we will define targets and solutions for optimization and an action plan. In this context, major issues such as quality, cost saving potentials and preventative maintenance concepts can be focused. As an experienced system supplier in the field of plant engineering with an expert service organization, however, we are also capable of implementing the identified improvement possibilities immediately according to your requirements.

Talk to our specialists!

Chemical Process Optimization

Chemical process technology with the example of condensate recovery
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Chemical process technology with the example of condensate recovery

Chemical process technology with the example of condensate recovery

The wide range of services of our chemical process technology covers the different areas of your process engineering. Call on our expert consulting service and let us analyze potentials in plant settings and plant conversions together.

We have a wide range of analysis and benchmarking results available and carry out process engineering simulations on our test facilities.

Our qualified specialists in the area of chemical process technology cover a wide variety of topics such as:

  • Troubleshooting (e.g. with the first-run rate)
  • Process optimization (e.g. condensate recovery)
  • Application of our auxiliary process materials

We shall gladly support you in implementing improvement measures and checking nominal/actual settings.
We are always aiming to test alternative procedures at our technology center and laboratory to increase your performance.

 

We support your energy management

Environmental aspects, especially energy efficiency, are getting more and more important. Energy savings and hence the conservation of resources contribute to operating sustainable plants.

Based on this background our specialists support you in identifying energy saving potentials. Most of them can be categorized as follows:

1. Technical optimization

  • Utilization of waste heat streams
  • Adjustment of the air management to process requirements
  • Service-life extension in pre-treatment and EC
  • Adjustment of the process frame in paint booths
  • (temperature / humidity)

2. Organizational optimization

  • Energy monitoring
  • Optimized energy regulation
  • Time management: switching on/off the units following the process frames and operating times (production/break/weekend operation)

We support you in identifying your energy saving potentials. Feel free to contact us!

Energy Management & Safety Checks Using Thermographic Analysis

In our thermographic analyses, checking the safety of your plant plays an important role in addition to environmental aspects such as energy savings.

Some of the advantages of preventative maintenance or safety checks performed using an infrared camera:

  • Detection of electrical defects in good time
  • Safety inspections
  • Fast presentation and report of the surface temperatures
  • Identification of insufficient insulation and potential energy savings

Please contact our specialists for an individual check of potential energy savings and safety conditions.

Contact

Contact person
Michael Maurer

Name

Michael  Maurer

Firm

Eisenmann Service GmbH & Co. KG

Service

Telephone

work T
+49 7031 78-1264
fax F
+49 7031 78-221264
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